Direct Drive Solutions for Winder - Unwinder

REQUEST FOR PROPOSAL

High precision.     Zero maintenance.     Silent and efficient winding.

EMF Motor's Direct Drive synchronous motors are purpose-built for winding and unwinding processes.
Their high pole count enables precise torque control at low speeds – ensuring perfect tension balance and superior material quality.

Key Benefits
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• Drastically Reduced Motor Size: Replaces a bulky 19 kW servo motor + gearbox with a compact 4 kW EMF Direct Drive Motor — higher efficiency with less energy and space.
• Ultra-Precise Tension Control: ±1% tension accuracy ensures consistent material handling.
• Direct Torque Measurement: No need for external sensors like load cells or dancers.
• Simplified Drivetrain: Eliminates gearboxes, shafts, and couplings — increasing reliability and reducing mechanical complexity.
• Zero Transmission Losses: Maximum precision and energy transfer with no backlash.
• Vibration-Free & Silent Operation: Perfect for noise-sensitive production environments.
• Immediate Response: Ideal for dynamic winding applications requiring frequent start-stop cycles.
• Stable Torque from 0 rpm: Maintains full control at ultra-low speeds.
• High Pole Count (66–88): Enables wide frequency range with smooth, quiet performance.
• Up to 96% Energy Efficiency: Saves energy without compromising output.
• Maintenance-Free Design: No belts or lubrication — just motor and drive.
• Compact & Modular: Fits into tight spaces and simplifies machine integration.​

Easy Integration

-  Compatible with leading drives
-  Seamless feedback system integration
-  Optimized for tension-controlled operation